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Thermal power Generation:

Generating electricity in a conventional thermal power station starts with the combustion of natural gas, coal (pulverized coal) or fuel oil in a steam boiler. The hot steam is used to power the steam turbine. This in turn drives the generator, which generates electricity. A transformer raises the voltage of the electricity, which is fed into the grid.

Once the steam has passed through the steam turbine and released its energy, it is condensed in a condenser to form water that flows back to the steam boiler. The steam gives its heat up to the cooling water, which is heated as a result. The heated cooling water is cooled down again in a cooling tower and is reused. Flue gas from the boiler is used in waste heat recovery unit and then treated in an ESP.

A conventional thermal power station converts 35 to 40 % of the fuel energy into electricity. In some cases they also supply heat (in the form of steam) to nearby industrial plants.

Process Flow Diagram

Coal Based Thermal Power Generation

Energy Efficiency Improvement:
 
Activity Name Existing Technology replaced Efficient Process
/Technology penetrated
Energy Savings (ES) GJ/yr Monetary Equivalent of ES (Million INR) Investment Cost (Million INR) Simple Payback (Yrs) GHG Emissions reduced (tCO2e/yr)
Steam Generation Boiler Replacement of Cartridge of Boiler Feed Pump 21425 20.8 4 0.19 5059
Reduction in steam consumption by fuel switching 26908 3.3 NIL Immediate 2551
Coal Grinding  Coal Mill  Optimised Ball Loading In Coal Mill 3060 3.0 NIL Immediate 723
 
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